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Beijing Songyuan Huaxing Technology Development Co., Ltd. specializes in Freeze Dryer , Low cost and affordable price， which has 20+ years of industry experience. To reduce equipment energy consumption, branches and special maintenance stations are set up throughout the country.
How to reduce the cost of freeze dryer
Due to the peculiarities of pharmaceutical companies, there are great differences in many aspects such as the production environment, supporting equipment, and technical requirements. Pharmaceutical equipment needs to achieve win-win results in many aspects such as process layout, equipment capacity, matching facilities, and drug production models. effect. In the case of pharmaceutical companies, how to increase profit while reducing production costs and satisfying the pharmaceutical production quality requirements are the factors that should be considered.
For freeze-dried powder metering products, the emergence of semi-automatic loading and unloading loading and unloading mechanisms for lyophilizers effectively combines the existing filling machines with lyophilizers and enables the material to be transferred on the basis of the effective use of the original old equipment. Minimize pollution and meet new GMP requirements.
1. Reasonable use of space
The appearance of the semi-automatic loading and unloading loading mechanism of freeze-dryer adopts the special design of the L-shaped layout to effectively combine the freeze dryer and the filling machine, which not only makes the floor space minimum, but also makes the layout between the freeze dryer easier and more compact. . At the same time, the compact body also avoids the influence of the equipment on the wind direction of the filling room, the space can be effectively used, and the personnel operation is more convenient.
2. Effective isolation measures for glove box
In the new version of GMP, the concept of isolation of sterile drug production was mentioned for the first time, and new requirements were also put forward for the production of sterile drugs. According to the analysis of the status quo of the current needs of aseptic drug manufacturers, advanced automation technology and isolation technology have become irreversible mainstream trends.
The organic isolation door of the semi-automatic inlet/outlet loading and unloading mechanism of the lyophilizer makes the whole system in hard isolation, and the isolation is oRABS. The laminar flow on the top makes the whole process of in-out material flow protected by unidirectional flow. Class A and Class B The area is effectively isolated, which limits the operator's involvement in the A-level risk area. It also adopts effective protection measures for product quality while regulating operations.
By isolating the glove box, the operator can perform some simple operations in the production process without opening the isolation door. Compared with the old door-opening operation of the old-fashioned freeze dryer, the risk control is more secure and the maximum Ensure the safety of production of sterile drugs.
3, more convenient cleaning and maintenance
In the actual production process, the cleaning work of the equipment occupies an important position in the production cycle of the drug. The entire system structure of the semi-automatic unloading/drying loading and unloading mechanism is simple and simple, and only simple pneumatic components are used to avoid the hard-to-clean blind angles caused by the complex transmission structure. risk.
After the equipment is shut down, the propulsion mechanism and the transition bridge can all be moved independently, so that the door of the lyophilizer can be opened for internal cleaning, and the lyophilizer can be used to effectively replace old ones.
4. Dynamic environmental monitoring points are easier to implement
The provisions of Article 11 of Chapter 3 of Appendix 1 of the new version of GMP should provide dynamic monitoring of all clean grade microorganisms to assess the microbiological status of aseptic production. The monitoring methods include sedimentation bacteria method, quantitative airborne bacteria sampling method and surface sampling method. At the same time, the new version of GMP emphasizes that the A-class clean area should be monitored for suspended particles and microorganisms throughout the key operations.
The semi-automatic feeding and discharging mechanism that connects the filling and freeze-drying areas appears in an L-shaped layout. Compared with the old door-opening type of old-fashioned freeze dryers, the environmental control tends to be more rational due to good isolation. Control, and the reliability of the aseptic control is greatly increased. The reasonable design of the L-shaped layout makes the A-level region more concentrated. In the environment monitoring, the monitoring point is easier to grasp and easy to implement.
How to reduce the cost of freeze dryer
Due to the peculiarities of pharmaceutical companies, there are great differences in many aspects such as the production environment, supporting equipment, and technical requirements. Pharmaceutical equipment needs to achieve win-win results in many aspects such as process layout, equipment capacity, matching facilities, and drug production models. effect. In the case of pharmaceutical companies, how to increase profit while reducing production costs and satisfying the pharmaceutical production quality requirements are the factors that should be considered.
For freeze-dried powder metering products, the emergence of semi-automatic loading and unloading loading and unloading mechanisms for lyophilizers effectively combines the existing filling machines with lyophilizers and enables the material to be transferred on the basis of the effective use of the original old equipment. Minimize pollution and meet new GMP requirements.
1. Reasonable use of space
The appearance of the semi-automatic loading and unloading loading mechanism of freeze-dryer adopts the special design of the L-shaped layout to effectively combine the freeze dryer and the filling machine, which not only makes the floor space minimum, but also makes the layout between the freeze dryer easier and more compact. . At the same time, the compact body also avoids the influence of the equipment on the wind direction of the filling room, the space can be effectively used, and the personnel operation is more convenient.
2. Effective isolation measures for glove box
In the new version of GMP, the concept of isolation of sterile drug production was mentioned for the first time, and new requirements were also put forward for the production of sterile drugs. According to the analysis of the status quo of the current needs of aseptic drug manufacturers, advanced automation technology and isolation technology have become irreversible mainstream trends.
The organic isolation door of the semi-automatic inlet/outlet loading and unloading mechanism of the lyophilizer makes the whole system in hard isolation, and the isolation is oRABS. The laminar flow on the top makes the whole process of in-out material flow protected by unidirectional flow. Class A and Class B The area is effectively isolated, which limits the operator's involvement in the A-level risk area. It also adopts effective protection measures for product quality while regulating operations.
By isolating the glove box, the operator can perform some simple operations in the production process without opening the isolation door. Compared with the old door-opening operation of the old-fashioned freeze dryer, the risk control is more secure and the maximum Ensure the safety of production of sterile drugs.
3, more convenient cleaning and maintenance
In the actual production process, the cleaning work of the equipment occupies an important position in the production cycle of the drug. The entire system structure of the semi-automatic unloading/drying loading and unloading mechanism is simple and simple, and only simple pneumatic components are used to avoid the hard-to-clean blind angles caused by the complex transmission structure. risk.
After the equipment is shut down, the propulsion mechanism and the transition bridge can all be moved independently, so that the door of the lyophilizer can be opened for internal cleaning, and the lyophilizer can be used to effectively replace old ones.
4. Dynamic environmental monitoring points are easier to implement
The provisions of Article 11 of Chapter 3 of Appendix 1 of the new version of GMP should provide dynamic monitoring of all clean grade microorganisms to assess the microbiological status of aseptic production. The monitoring methods include sedimentation bacteria method, quantitative airborne bacteria sampling method and surface sampling method. At the same time, the new version of GMP emphasizes that the A-class clean area should be monitored for suspended particles and microorganisms throughout the key operations.
The semi-automatic feeding and discharging mechanism that connects the filling and freeze-drying areas appears in an L-shaped layout. Compared with the old door-opening type of old-fashioned freeze dryers, the environmental control tends to be more rational due to good isolation. Control, and the reliability of the aseptic control is greatly increased. The reasonable design of the L-shaped layout makes the A-level region more concentrated. In the environment monitoring, the monitoring point is easier to grasp and easy to implement.
How to reduce the cost of freeze dryer
Due to the peculiarities of pharmaceutical companies, there are great differences in many aspects such as the production environment, supporting equipment, and technical requirements. Pharmaceutical equipment needs to achieve win-win results in many aspects such as process layout, equipment capacity, matching facilities, and drug production models. effect. In the case of pharmaceutical companies, how to increase profit while reducing production costs and satisfying the pharmaceutical production quality requirements are the factors that should be considered.
For freeze-dried powder metering products, the emergence of semi-automatic loading and unloading loading and unloading mechanisms for lyophilizers effectively combines the existing filling machines with lyophilizers and enables the material to be transferred on the basis of the effective use of the original old equipment. Minimize pollution and meet new GMP requirements.
1. Reasonable use of space
The appearance of the semi-automatic loading and unloading loading mechanism of freeze-dryer adopts the special design of the L-shaped layout to effectively combine the freeze dryer and the filling machine, which not only makes the floor space minimum, but also makes the layout between the freeze dryer easier and more compact. . At the same time, the compact body also avoids the influence of the equipment on the wind direction of the filling room, the space can be effectively used, and the personnel operation is more convenient.
2. Effective isolation measures for glove box
In the new version of GMP, the concept of isolation of sterile drug production was mentioned for the first time, and new requirements were also put forward for the production of sterile drugs. According to the analysis of the status quo of the current needs of aseptic drug manufacturers, advanced automation technology and isolation technology have become irreversible mainstream trends.
The organic isolation door of the semi-automatic inlet/outlet loading and unloading mechanism of the lyophilizer makes the whole system in hard isolation, and the isolation is oRABS. The laminar flow on the top makes the whole process of in-out material flow protected by unidirectional flow. Class A and Class B The area is effectively isolated, which limits the operator's involvement in the A-level risk area. It also adopts effective protection measures for product quality while regulating operations.
By isolating the glove box, the operator can perform some simple operations in the production process without opening the isolation door. Compared with the old door-opening operation of the old-fashioned freeze dryer, the risk control is more secure and the maximum Ensure the safety of production of sterile drugs.
3, more convenient cleaning and maintenance
In the actual production process, the cleaning work of the equipment occupies an important position in the production cycle of the drug. The entire system structure of the semi-automatic unloading/drying loading and unloading mechanism is simple and simple, and only simple pneumatic components are used to avoid the hard-to-clean blind angles caused by the complex transmission structure. risk.
After the equipment is shut down, the propulsion mechanism and the transition bridge can all be moved independently, so that the door of the lyophilizer can be opened for internal cleaning, and the lyophilizer can be used to effectively replace old ones.
4. Dynamic environmental monitoring points are easier to implement
The provisions of Article 11 of Chapter 3 of Appendix 1 of the new version of GMP should provide dynamic monitoring of all clean grade microorganisms to assess the microbiological status of aseptic production. The monitoring methods include sedimentation bacteria method, quantitative airborne bacteria sampling method and surface sampling method. At the same time, the new version of GMP emphasizes that the A-class clean area should be monitored for suspended particles and microorganisms throughout the key operations.
The semi-automatic feeding and discharging mechanism that connects the filling and freeze-drying areas appears in an L-shaped layout. Compared with the old door-opening type of old-fashioned freeze dryers, the environmental control tends to be more rational due to good isolation. Control, and the reliability of the aseptic control is greatly increased. The reasonable design of the L-shaped layout makes the A-level region more concentrated. In the environment monitoring, the monitoring point is easier to grasp and easy to implement.
How to reduce the cost of freeze dryer
Due to the peculiarities of pharmaceutical companies, there are great differences in many aspects such as the production environment, supporting equipment, and technical requirements. Pharmaceutical equipment needs to achieve win-win results in many aspects such as process layout, equipment capacity, matching facilities, and drug production models. effect. In the case of pharmaceutical companies, how to increase profit while reducing production costs and satisfying the pharmaceutical production quality requirements are the factors that should be considered.
For freeze-dried powder metering products, the emergence of semi-automatic loading and unloading loading and unloading mechanisms for lyophilizers effectively combines the existing filling machines with lyophilizers and enables the material to be transferred on the basis of the effective use of the original old equipment. Minimize pollution and meet new GMP requirements.
1. Reasonable use of space
The appearance of the semi-automatic loading and unloading loading mechanism of freeze-dryer adopts the special design of the L-shaped layout to effectively combine the freeze dryer and the filling machine, which not only makes the floor space minimum, but also makes the layout between the freeze dryer easier and more compact. . At the same time, the compact body also avoids the influence of the equipment on the wind direction of the filling room, the space can be effectively used, and the personnel operation is more convenient.
2. Effective isolation measures for glove box
In the new version of GMP, the concept of isolation of sterile drug production was mentioned for the first time, and new requirements were also put forward for the production of sterile drugs. According to the analysis of the status quo of the current needs of aseptic drug manufacturers, advanced automation technology and isolation technology have become irreversible mainstream trends.
The organic isolation door of the semi-automatic inlet/outlet loading and unloading mechanism of the lyophilizer makes the whole system in hard isolation, and the isolation is oRABS. The laminar flow on the top makes the whole process of in-out material flow protected by unidirectional flow. Class A and Class B The area is effectively isolated, which limits the operator's involvement in the A-level risk area. It also adopts effective protection measures for product quality while regulating operations.
By isolating the glove box, the operator can perform some simple operations in the production process without opening the isolation door. Compared with the old door-opening operation of the old-fashioned freeze dryer, the risk control is more secure and the maximum Ensure the safety of production of sterile drugs.
3, more convenient cleaning and maintenance
In the actual production process, the cleaning work of the equipment occupies an important position in the production cycle of the drug. The entire system structure of the semi-automatic unloading/drying loading and unloading mechanism is simple and simple, and only simple pneumatic components are used to avoid the hard-to-clean blind angles caused by the complex transmission structure. risk.
After the equipment is shut down, the propulsion mechanism and the transition bridge can all be moved independently, so that the door of the lyophilizer can be opened for internal cleaning, and the lyophilizer can be used to effectively replace old ones.
4. Dynamic environmental monitoring points are easier to implement
The provisions of Article 11 of Chapter 3 of Appendix 1 of the new version of GMP should provide dynamic monitoring of all clean grade microorganisms to assess the microbiological status of aseptic production. The monitoring methods include sedimentation bacteria method, quantitative airborne bacteria sampling method and surface sampling method. At the same time, the new version of GMP emphasizes that the A-class clean area should be monitored for suspended particles and microorganisms throughout the key operations.
The semi-automatic feeding and discharging mechanism that connects the filling and freeze-drying areas appears in an L-shaped layout. Compared with the old door-opening type of old-fashioned freeze dryers, the environmental control tends to be more rational due to good isolation. Control, and the reliability of the aseptic control is greatly increased. The reasonable design of the L-shaped layout makes the A-level region more concentrated. In the environment monitoring, the monitoring point is easier to grasp and easy to implement.
